Consider clicking on our affiliate links before purchasing. Crank the engine for five seconds and turn the … All Pick Up in Store Ship to Home Sort By: Standard Ignition Fuel Injection Tool . reverse the process to complete the job. Remove high-pressure fuel line connecting fuel injector rail to high-pressure connector. Alright, with the resistance values in hand, of all four fuel injectors, let's interpret your results. Found inside – Page 5Removal ( a ) Disconnect electrical connector . ( b ) Unscrew fuel level and low fuel cutoff switch from day tank . ! ( c ) Disconnect fuel supply hose , and injector return line . ( d ) Disconnect electrical connector from fuel ... I haven't had any problems with mine yet either, but when I go bigger I don't want to have an issues since 20yr old wiring is long past it's prime. You need pressurized air to export the cleaning solvent into the fuel rail. Here is a picture of the new connector boot and pin on the left with an old connector and corroded pin on the left. Remove the fuel injector(s) and place it in the box that contained the new injector(s) or wrap it to While the fuel injectors are still … The electrical connectors are now removed, just squeeze the tab on the bottom and pull. 3. Remove as follows:‪ Disconnect batteries. Using special high-pressure connector removal tool #9015 (recommended by Cummins), remove necessary high-pressure connectors from cylinder head. Tags dale walker's fi connector fi removal fuel injector tuning box install. It will usually be very brittle and you can do it without damaging the terminals if you are careful. Found inside6-7a 6-12 Fuel crossover connectors installation : Installation ..... 3-73 3-368 Fuel crossover connectors removal : Removal . ... 3-19a 3-72 Fuel injector maintenance task summary 4-26 4-86 Fuel injectors , description . When installing new parts, lubricate them with clean engine oil or clean diesel fuel only. Step 10. Found inside – Page 4-32Disconnect the fuel injector wiring harness . 16. Remove the fuel rail attaching bolts and remove the fuel rail with the wiring harness from the vehicle . ... Remove the injector clip off the fuel rail and injector . Oooh, those look nice. You must be logged in to view this image or video. I dont want to force … REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY (a) Disconnect the 6 fuel injector connectors. P. 7. Choose top quality brands Standard Motor Products. The 14-pin fuel injector harness is the interface between the injectors and the 120-pin MCM connector.‪ Section 35.5.1 Removal of Fuel Injector Wiring … Found inside – Page 214. Remove two cop screws dt each end bracke and pick injector rack control tube dissembl stroight up away from cylinder head. 15. Disconnect fuel feed lines from injectors and fue connectors, and remove fuel lines. The connectors used on the fuel injectors, coolant sensor, etc. by Mike W. » Aug 06, 2009 2:41 PM, Post Turn the tool onto the injector tube. DSMtuners is the largest DSM forum and online enthusiast community on the web. 8. i would remove the fuel rail so you as much room as possible.. and if you can get your hands on a small little pick like a needle and pop the clip out it shouldn't break.. Also get as many 1/4" vacuum-line caps as injector hoses you'll disconnect from the fuel rail. 4. Schwaben - Schwaben BMW/MINI Fuel Injector O-Ring Tool Set - 023883SCH01A. Found inside – Page 210Disconnect injector fuel lines from fuel connectors ( fig . 74 ) . Loosen lock nuts on connectors and screw connector's out of cylinder head and discard copper washers . Carefully pull manifolds out of cylinder head . c . If you click them and make a purchase, DSMtuners ownership may earn a small commission. Here is a brief video to show how to assemble and disassemble a Fuel Injector connector. Set covers aside. Found inside – Page 210Disconnect injector fuel lines from fuel connectors ( fig . 74 ) . Loosen lock nuts on connectors and screw connectors out of cylinder head and discard copper washers . Carefully pull manifolds out of cylinder head . c . The electrical connector has a sliding red guard on it and you have to lift it up part way and then press the bottom to release the locking device. The old type connectors with the removable wire retaining clip are next to impossible to extract from. Always the first mod I do on any car I buy, swap in those quick connect injector clips as seen in the youtube video. Disconnect two wiring terminals going to the appropriate Jake . that is the easiest . Connect the negative battery cable. Remove the fuel feed and return pipes using the appropriate wrench. 10. 7. Then remove the fuel rail with all injectors attached to it. Found inside – Page 4-33Chilton Automotive Books. TERMINAL NO . 1 Fuel Injector harness connector terminal identification Fuel line layout and fuel filter location Fuel Injector REMOVAL. TERMINAL NO . 1 TERMINAL NO . 1 TERMINAL NO . 2 2.5L ENGINE TERMINAL NO . Found inside – Page 6-61Disconnect electrical connectors at all 8 fuel injectors . Refer to graphic . Push red colored slider away from injector . While pushing slider , depress tab and remove connector from injector . The factory fuel injection wiring harness ... Bitely, Michigan 49309. © 2021 Accurate Technical Services LLC I can sell you some if you want, I always keep about 20 on hand. This handy little tool makes quick work of the process by neatly compressing the clips so that the connector will slide back through without breaking the clips. Found insideRelease the return hose clip, then push the hose off the stub, using a rag to catch any residual fuel. Plug the hose with a golf tee, or similar, ... FUEL INJECTORS & RAIL - REMOVAL, LEAK TESTING & INSTALLATION 1/1, 2 & 5/13. 1. Is it common for them to break? I'm rebuilding an M30B35 and slapping in VEMS (MegaSquirt offshoot) so now I'm going through the rewiring ordeal. Disconnect the wired connector leading to the injector before removing them. Remove the plastic cover from the fuel rail. I feel silly asking this question, but how in the world do you remove the fuel injector plugs on a 2002 Yukon with 5.3L Flex Fuel Engine. 12: Disconnect 19mm high pressure lines from injector connector tubes. After reducing the pressure of fuel pipe line to prevent fuel overflow, disconnect the connecting part of the high pressure hose. Found inside – Page 5-34Install and connect left nozzle fuel return tube (C) to fuel tube connector at cylinder No. 6L. 2. ... Disconnect and remove ten fuel injector nozzle fuel return tubes (A) from injector nozzle fuel tube connectors and fuel tube elbow ... High-Pressure Oil Rail Ball Tube … 3. 13: Loosen 13mm bolts on back of head that hold bracket just behind last injector line. Disconnect the fuel injector electrical connectors(1). There are 10 bolts that hold the intake manifold to the heads as well as the fuel rails to the intake manifold. Fuel Injector Connector Removal Tool Filter By. If you look at the sid opposite the opening/gap for the retaining wire you will see 2 small rectaugular impressions in the groove that retains the boot. Lift rail from the intake manifold. 6.0L Powerstroke Glow Plug Harness Disconnect Tool, 10973 Cedar Crest Trail A fuel injector is not included - one is shown to display the function of the tool only. Jan 3, 2015. Interchange Part Number: OTC 6766 Injector Harness Connector Release Tool, 03-10 Ford 6.0L, G2.8, Fuel Injector Connector/Removal Tool, 2003-2010 Ford 6.0 6.0L Powerstroke, ALLIANT POWER AP0017, Injector Connector/Removal Tool. Individual injectors are then separated from the fuel rail, as needed. Message: replacing an injector is not hard at all. This will gain access to the beloved fuel injector. Rotate and pull and it should come out. Troubleshooting, modifications and more. Those impressions are a heat type crimp that holds the wire terminals in place; in addition to the terminal tabs. (04.5 and up only) 15: Remove 10mm fuel line hold down. Remove the 2 screws that hold the injector … Log in to remove most ads. by Bimmerguy2002 » Aug 06, 2009 6:23 PM, Post by mercury26 » Aug 06, 2009 6:14 PM, Post (See FUEL INJECTOR REMOVAL/INSTALLATION.) I just went to take mine off for a motor swap and they were so brittle no matter how gentle I was they just snapped, crackled, and popped. Sometimes you can take a dremel type tool and grind or cut away the crimp. Refine. Remove the fuel injectors off the fuel rail and throw away the old o-rings and gaskets. by mercury26 » Aug 06, 2009 12:22 PM, Post Even if you are unable to remove the connector from the injector will show you too.Amazon … Start the engine and allow the engine to stall. Remove rocker cover. (4) Remove high-pressure fuel line connecting fuel injector rail to high-pressure connector. So, with the tool, you can move the tabs but it is almost impossible to work around the crimp in the plastic. Found inside – Page 215Remove Injector 1 . Clean and remove the valve rocker cover . 2 . Remove the fuel pipes from both the injector and the fuel connectors ( Fig . 6 ) . CAUTION Figure 7. Removing Injector from Cylinder Head Immediately after removal of the ... GSX RC 750cc Fuel Injector upgrade - YouTube, 1g Talon Fuel Injector Clip Replacement - YouTube, Home » Shop » Connectors / Harnesses » Injector connectors » GM Delphi / Packard - Bosch EV1 Type Injector Connector Pigtail, Home » Shop » Connectors / Harnesses » Injector connectors » GM Delphi / Packard - Bosch EV1 Type Injector Connector Pigtail Push to seat, Home » Shop » Connectors / Harnesses » Injector connectors » GM Delphi / Packard - Bosch EV1 Type Injector Connector Pigtail, Home » Shop » Connectors / Harnesses » Injector connectors » GM Delphi / Packard - Bosch EV1 Type Injector Connector Pigtail Push to seat. They look the same, but I've had no success on the 3 pin reference sensor or the AFM plugs. Install the fuel supply line connector on the top of the injection pump with a 17mm deep socket to 18 ft-lb (25 Nm), using one of the new copper washers. The worst part is the first -- get two teeny-tipped screwdrivers and pry apartthe spring clip on either side of the injectors' connectors to allow removal. This gives you ample room to work and wiggle the clips off. Turn the ignition switch to the ON position. Fix the fuel injector to the fuel distributor with a wire or the equivalent. Tool . Small screwdriver, anything you can use to get them out, done. 4. Fuel Injector Electrical Plug Removal. NOTE (pin polarity on fuel injector … Touch the terminals (one at a time) of the harness connector with the test light. Remove fuel inlet line (D). Remove fuel tube. 12. Found inside – Page 3-13Disassembly Q. Remove eight fuel lines ( 1 , fig . 3-22 ) from fuel injectors ( 5 ) and fuel connectors ( 4 ) . NOTE Immediately after removing fuel lines , cover each injector opening with caps to keep out dirt . b . Insert new injector using new O ring seals (lube with engine oil) Found inside – Page 2-573.3L ENGINE FUEL INJECTOR WIRE CONNECTOR D LOCK RING O - RINGS 1. Relieve the fuel pressure . 2. Disconnect the negative battery cable . 3. Remove the air cleaner and hose assembly . 4. Disconnect the throttle cable . The 24VCTR010 will pay for itself the . My may want to mark them. Some WD-40 will help loosen it up if needed. Remove plastic engine covers using appropriate socket. (5) A connector retainer nut is used on each connector tube. Found inside – Page 6-28Disconnect STE / ICE harness connector ( rear of engine , left side ) . ( FUEL FLTER STENCE CONNECTOR ENGINE HARNESS TA258733 Figure 6-27 . STE / ICE Connector . ... On left side , slide harness out from under fuel injector lines . 27 . A connector retainer nut is used on each connector tube. Connect the air compressor to the cleaning kit - ensure you connect the compressor to the air intake connector of the fuel injector cleaning kit and set the PSI to 40, 45, or 50. I can have them all 4 off in less than 30 seconds. 13. Fuel Injector Removal: 1. It should come up about 3/8 inch. Disconnect the fuel pump connector. RE: replacing a fuel injector on the 4.7. MPN: It actually says press/slide on the side of the plug but you cannot press anything where it says press. I have successfully removed terminal from many different connectors but these particular connectors are driving me nuts. JavaScript is disabled. I. the screwdriver between the underside of the fuel injector connector area and the fuel injector cap mounting area. 2408258 29. To remove an injector, you have to disconnect the electrical connectors to all the injectors. 5. The fuel injector resistance should be around 1.9 to 2.3 Ohms (although on your specific GM 2.2L car or pick up, this value might be a little different). Cover and isolate ends of both cables. • Use a shop cloth to absorb any fuel leakage from fuel tube. Found inside – Page 69Next, remove the air temperature sender and EVAP solenoid control wire connectors (in hand). ... a simple task once you've done it, but a hell of a job if you don't know what you're doing — removing the fuel injector wiring connectors. 6. 3. Thanks once again. Alliant Power # AP0017 G2.8 Injector Connector Removal Tool for 2003-2010 6.0L/4.5L Ford Power Stroke. I always have a stack of those things they do break. 2005 Jeep Wrangler. E. Unplug each fuel injector's electrical connector by pushing in on the plastic tabs and lifting the plug out of the injector. Detach the fuel injector electrical connectors and with your socket wrench, take the six mounting bolts off the fuel rail. I'm also looking at re-routing and maybe thinning out the harness when i get there. Detach the fuel injector electrical connectors and with your socket wrench, take the six mounting bolts off the fuel rail. by eddycooper » Aug 06, 2009 4:38 PM, Post Found inside – Page 4Fuel injectors and fuel rail Note : If a faulty injector is suspected , before removing the injectors , it is worth ... 11 Unplug the injector harness connectors , labelling them to aid correct refitting later ( see illustration ) . The fuel injector connector tube must be removed before removal of the injector, or both will be. The system was used on 4.3L V6 Vortec engines through 1995, and was redesigned in 1996 and renamed "Central Sequential Fuel Injection" (CSFI). The problem is the injector connection not spraying the fuel into the top end of the engine. This is especially important if you are planning to re-use the injector. Save well over $100 and several hours with our replacement fuel injector quick connect fitting! When replacing a fuel injector keep in mind: Using high quality (Tier One) gasoline may reduce deposits on fuel injectors and prolong their life. 13. Remove fuel rail mounting bolts. Found inside – Page 102E30 and E36 cars have a similar fuel injector setup , so the replacement process is much the same for all models . ... At this point , you will need to remove the connectors from each of the fuel injectors ( see Photo 1 ) . Unbolt the fuel rail retaining bolts and lift the rail off the engine. Remove the 2 bolts, then remove the fuel delivery pipe together with the 4 … The fuel rail sits on top of the fuel injectors. Part #: FIT1 Line: STD. Found inside – Page 17-85On 1993–95 vehicles harness and fuel injectors are color coded for correct installation ) . 19. ... Remove the delivery pipe and fuel injectors and related components ( 4 insulators , 3 spacers and injector O - ring and grommets ) . The injection fuse in the panel is fine. Fuel Injector Connector Terminal Extraction - Going Nuts! Found inside – Page 153To use the test light, disconnect the wire harness that connects to the fuel- injector electrical terminal and plug the test light into the wire harness connector. Crank the engine. If there are two fuel injectors, test both. Disconnect fuel injector harness connector. 3. Some injectors will pull out of the throttle body while doing this, and again, be careful to not loose the rubber seals that hold the injectors in the throttle body. I dont want to force anything so I dont mess them up. AmericanMuscle carries fuel injectors ranging from 19 lb/hr up to 120 lb/hr, but you never want to upgrade your Mustang's fuel injectors to a larger size unless it is absolutely necessary. 16: Remove 10mm bolts holding fuel rail. Remove fuel pressure sensor and fuel tube . The connectors used on the fuel injectors, coolant sensor, etc. I can see there is a red tab, but I think it is a multi-step procedure to properly remove it. 9. 10. IP: Logged. Remove the fuel injector and fuel distributor as a single unit. Found inside – Page 5-21Disconnect the fuel injector wiring harness . 16. Remove the fuel rail attaching bolts and remove the fuel rail with the wiring harness from the vehicle . ... Remove the injector clip off the fuel rail and injector . Sold by ECS Tuning LLC. 11. We include one foot of high-quality self-sealing braided rubber return line. See Fig. Jump to Latest Follow 1 - 1 of 1 Posts. Pull up with a finger nail, (or a pick device). But only for some reason on the 2 terminal connectors. This is easily done with a door panel removal tool but can also be done with a flat blade screwdriver. Hold the fuel injector firmly and push the clip into the fuel injector until the clip stops sliding. Work the injector from the fuel rail (fuel will be present) Match the new injector to the old unit. Connect the PCM connector. 1 - 7 of 7 Posts. If they are resistant to the normal methods, you can always crush the plastic with pliers and remove it. The injectors' shared fuel supply is a steel fuel rail. Fig. Remove four mounting stud nuts (8) which secure . Are there any aftermarket connectors like that for the TPS & CAS ?? It's 93. Rotate the injector by hand 90 degrees, this helps to break loose the o-rings. This tool makes a great addition to any Powerstroke Tech's tool box! If an injector problem develops that requires removal of one injector, the best practice is to remove and service all of the injectors at the same time. $84.60. Description. Remove each injector by pulling straight up on the injector without rocking it back and forth. (6) Using special high-pressure connector removal tool #9015 (recommended by Cummins), remove necessary high-pressure connectors from cylinder . Remove fuel injection line nuts (A). This is complicated by plastic clips on the outside of the connector that keep it from pushing back. Disconnect the injector connectors and remove the fuel rail. I disconnected one of the injectors from the fuel cap, fuel stated to flow out and when I turned on the ignition, the fuel pumped out faster.so there's no issue with fuel pushing into the injectors. Other Part Number: OTC 6766 Injector Harness Connector Release Tool. Ok, I am trying to remove the terminals from the Fuel Injector type connectors. Remove fuel leak-off line (E). In some instances, it may be necessary to … I have a … How do you remove the. When the clip is attached correctly, the central area of the fuel injector and the clip finger positions are aligned. This gives you ample room to work and … Unplug the electrical connector from the fuel injector you want to test. April 17, 2011. . 13:12:35. Found inside – Page 24-23FUEL RAIL 12. Install the remaining components in the reverse order of removal . 13. Connect the negative battery cable . Pressurize the fuel system and ... Remove the fuel rail mounting bolts , then detach the injector connectors . 7. After spending a small fortune to replace all Injectors, Connector Tubes, and Cross overs I found myself with diesel fuel entering my Oil Reservoir and leaking out the front from the CCV. 5. Use pliers to disconnect the electrical connector on each … Step 2 - Removing the Fuel Injectors. An extremely sharp knife will allow you to cut the hose and . Are there any aftermarket connectors like that for the TPS & CAS ?? Disconnect the fuel injector harness connector. When it bottoms out in the head, turn the tool a few more times and the connecor tube is removed - undamaged! Found inside – Page 16Disconnect and remove the fuel rod between the governor and the injector control tube lever . ... been stripped of all the component parts and all of the plugs ( except cup plugs ) have been removed , steam clean the head thoroughly . Remove wiring harness from the fuel rails. Connect the air compressor to the cleaning kit. Disconnect electrical connectors at each fuel injector. : Engine front. Remove fuel injector retainer clip. A 90 degree pick works perfectly. Install JDG886 Injection Pump Timing Pin (A) through injection pump drive gear into injection pump hub until it bottoms. RM Racing 2G Sway Bar Interest Thread: 2021 Edition. 11. Be sure to relieve fuel system pressure before beginning. I know what I'm buying a few sets of tonight. : 16-NA-102 … It may not display this or other websites correctly. Instructions: - Very carefully remove the hose from the return connectors on either side of the broken connector. My may want to mark them. Disconnect the electrical connector. Description. by SamSpade » Aug 07, 2009 11:34 AM, Powered by phpBB® Forum Software © phpBB Limited. Sold by CPO Outlets. Just destroy the old injector harness area. Found inside – Page 5-34FUEL TUBE ELBOW CONNECTOR INJECTOR NOZZLE FUEL TUBE CONNECTOR LEFT FUEL RETURN TUBE RIGHT FUEL RETURN TUBE INJECTOR ... Disconnect and remove ten fuel injector nozzle fuel return tubes ( A ) from injector nozzle fuel tube connectors and ... 14: Remove 13mm bolt from rear fuel line holder. OTC Tools & Equipment 5877 Injector Cup Removal/Installation Tool. I was ready to order a new CP3 but decided to contact Cummins directly. There are two different styles of injector connectors. Fuel Injector Replacement. by Kyle in NO » Aug 06, 2009 2:52 PM, Post Found inside – Page 3-25Removing or installing fuel injector nozzle , fuel tube elbow and tee connector , and special bolts . ELBOW CONNECTOR Remove eight special bolts attaching fuel tube tee connectors to nozzle and holder and remove eight tee connectors . If you remove the fuel injectors for any reason (for example, to . Found inside – Page 5FUEL RETURN LINE ( TO FUEL TANK ) NOZZLE TBI Replacement Remove the air cleaner and disconnect the electrical connectors at the injectors , IAC motors and TPS . Disconnect all vacuum lines , throttle cable , transmission detent cable ... Verify that the fuel injector connector position is correct. Using a small flat tip screwdriver or probe, disengage the wire clips on the fuel injector electrical connectors … You must log in or register to reply here. Remove the 2 screws that hold the injector retainer down and remove. While the fuel injectors are still attached, move the fuel rail out and away from the engine compartment. You are using an out of date browser. The injector connector on the 6.0L Powerstroke diesel sticks through a hole in the rocker box from the inside to the outside where it mates with the FICM harness. (2) Remove intake manifold air intake tube (above injection pump) and its rubber connector hose (Fig. 14. For a better experience, please enable JavaScript in your browser before proceeding. The emphasis is on the 4G63-powered cars, but we welcome 420A owners and those with 4G63-swapped vehicles as well. I have successfully removed terminal from many different connectors but these particular connectors are driving me nuts. The 24VCTR010 Cummins 24 valve connector tube remover is the only tool that works every single time. Back in 1992, General Motors introduced a new type of fuel injection system known as "Central Port Injection" (CPI), which GM also refers to as "Central Multi-point Fuel Injection" (CMFI). Found inside – Page 2-165( c ) Remove air compressor drive belt . ( d ) Remove capscrew and clip holding the fuel return - to - fuel injector pump overflow valve tube to air compressor . Install capscrew on air compressor tube inlet ( fig . 2-195 ) . Page 8 August, 2019 Bulletin No. Post You can also buy new pigtails from Ballenger Motorsports, that have a much better design while still using a metal retaining clip: Do you have to remove the metal clip on those aftermarket connectors to remove them? Disconnect fuel supply pump lines (F). I've always just squeezed and pulled without issue. Found inside – Page 99The second change is the introduction of the EV - 14 fuel injector . ... Mark both leads and slip the connectors off . may not hurt to FUEL 1996 Carrera ( 1998–2005 ) : Open the engine decklid and remove the airbox . This is about how to remove a hardened fuel injector connector from the fuel injector on a 2007 1500 Suburban with a 5.3L motor. 6. Remove this by unthreading from cylinder head. Found inside – Page 4-32Disconnect the fuel injector wiring harness . 16. Remove the fuel rail attaching bolts and remove the fuel rail with the wiring harness from the vehicle . Position the rail on the bench upside down so the injectors are ... Buy a 2004 Ford F250 Super Duty Fuel Injector Connector Removal Tool at discount prices. Found inside – Page 4-145 Detach the fuel supply and return lines from the throttle body . 6 Remove the accelerator cable and return spring ( see illustration ) . 7 Detach the wire harness connector from the injector by compressing the lock tabs and lifting up ... I use a 90 degree pick like previously mentioned. I could not drive unloaed for even 100 miles without diesel fuel filling the crankcase. Ordering a set tonight! 0. CAUTION: Do not attempt to put battery voltage to the fuel injector or damage to the fuel injector will occur. The 14-pin fuel injector harness is the interface between the injectors and the 120-pin MCM connector.‪ Section 35.5.1 Removal of Fuel Injector Wiring Harness. Found inside – Page 1317-16a Fuel crossover connectors installation: Installation . ... 3-60 Fuel crossover connectors removal: Removal . ... 5-6a 16-20 16-18 3-193 3-120 3-48 3-48 5-10 6-8 6-6 Fuel injector replacement: Installation . For 1990-1999 Mitsubishi Eclipse, Eagle Talon, Plymouth Laser, and Galant VR-4 Owners. The tab, defined by the U-shaped cut in the gray slide, when pressed, rocks the … Manufacturer's names are for reference purposes only, Accurate Technical Services, LLC is not affiliated. G2.8 Fuel Injector Connector Removal Tool. Once it is up. Disconnect the 4 fuel injector connectors. I feel silly asking this question, but how in the world do you remove the fuel injector plugs on a 2002 Yukon with 5.3L Flex Fuel Engine. 4.5 out of 5 stars 146. Using the special tool 303-1115, push the fuel injector electrical connector out of the rocker arm carrier. Kit contains a fuel injector connector tube remover and fuel injector puller. injector connector removal tool The injector connector on the 6.0L Powerstroke diesel sticks through a hole in the rocker box from the inside to the outside … Help us keep this community going strong by participating regularly, sharing build updates, race reports, and discuss technical topics here instead of on social media. Disconnect the battery. • Loosen mounting bolts in reverse order as shown in the figure. 12. Step 11. Hold the fuel injector firmly and push … The injector electrical harness assembly is fastened down with socket head cap screws, and clips underneath onto each fuel injector electrical connector. I hadn't worked on a vehicl. 6. A fuel injector's flow rates are measured in "pounds per hour" and are available in different sizes depending on the application. Vehicle Fitment. Found inside – Page 1-232Connect fuel injector wiring harness to engine wiring harness . Connect vacuum harness to fuel rail assembly . Remove covering from lower intake manifold . Clean manifold surface . 5 ) Place intake manifold gaskets with beaded sealer up ... Found inside – Page 178Disassemble Cylinder Head If a cylinder head is removed for inspection and possible repair or replacement, remove the following parts: 1. Fuel injectors, if not previously removed. 2. Fuel connectors. 3. Cam follower guides and cam ... What great timing! (b) Remove the 6 bolts and remove the fuel delivery pipe … Found inside – Page 114Removing intake manifold connector tube sealing nut using wrench - 8708246 . nector . ... ( 4 ) Remove fuel injector nozzle assembly ( U ) and gasket from each intake manifold connector tube assembly and discard gasket . When removing the injector, it is necessary to push the connector back through the hole in the rocker box to the inside. Found inside – Page 3Disconnect and remove the fuel rod between the governor and the injector control tube lever . ... been stripped of all the component parts and all of the plugs ( except cup plugs ) have been removed , steam clean the head thoroughly . Elbow and tee connector, and prepare for shipping easiest way that i have to disconnect the part! High-Quality self-sealing braided rubber return line sets of tonight connectors are now removed, the rail! This point, you will need to remove the electrical Plug from a fuel injector will occur reason... Negative battery cables at both batteries around the crimp in the rocker box to the fuel cap... Injector O-Ring tool Set - 023883SCH01A stroight up away from the fuel injectors and related components ( ). Each cylinder has its own fuel injector pump overflow valve tube to compressor... 8 fuel injectors ( 5 ) a connector retainer nut is used on the 1990-1999 Mitsubishi Eclipse Eagle... The figure insideRelease the return connectors on either side of the fuel.... Or the AFM plugs are now removed, just squeeze the tab on side. Javascript in your browser before proceeding tabs but it is necessary to push the fuel injectors are then separated the. More times and the fuel rails to the heads as well stud nuts ( 8 ) which.! All 8 fuel injectors, coolant sensor, etc of the Plug but you can a. Universal Cummins Diesel fuel injector rail to high-pressure connector removal tool at discount prices a dremel type and. Off in less than 30 seconds disconnect 19mm high pressure hose Sway Bar Interest Thread 2021... Fit right on box install focuses on the 1990-1999 Mitsubishi Eclipse, Talon! Less than 30 seconds... 5-6a 16-20 16-18 3-193 3-120 3-48 3-48 5-10 6-8 6-6 fuel injector and injector! Re: replacing a fuel injector electrical connector from the fuel into the fuel electrical. Supply is a multi-step procedure to properly remove it sits on top the... To rebuild tube tee connectors various Chrysler and dodge minivans, those types nicer. Wear and tear Plug fuel injector connector removal disconnect tool, you have to disconnect the 6 and... And grommets ) drive unloaed for even 100 miles without Diesel fuel only lever and assembly! As a single unit by OTC® here is a steel fuel rail with the light. For fuel injector bracket bolts ( 1 ) disconnect fuel feed lines from injector and the clip finger are! Side ) fi removal fuel injector remover Kit by OTC® and replace the leaking fuel pipes /... Recommended by Cummins ), remove necessary high-pressure connectors from cylinder head and discard copper washers done but it almost!... ( 4 ) remove the fuel return tube injector / or connectors before! Line holder... at this point, you can cut off the wires from that other and. Return line CP3 but decided to contact Cummins directly Page 1-232Connect fuel injector electrical connector the. To order a new CP3 but decided to contact Cummins directly 392 motor help it... Page 4-32Disconnect the fuel rail and remove discard copper washers task summary 4-26 fuel. Removal tools for use the with European car companies dremel type tool and grind or cut the... Flat blade screwdriver assemble and disassemble a fuel injector, with the wiring harness cup Removal/Installation tool break! With pliers and remove the jumper wire from the fuel injector connector area and the Power... Than $ 25.00 each and injector the broken connector remove 13mm bolt from rear line... Pointing to Amazon, eBay, and Galant VR-4 platforms connector remove eight tee connectors all. How to Undo? removed - undamaged 1993–95 vehicles harness and fuel Filter location fuel injector firmly push. Years or so now i 'm going through the rewiring ordeal point, you have to the! Old, and Galant VR-4 platforms injectors attached to it walker & # x27 ; ll disconnect from the rail! 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For any reason ( for example, to Page 3-11FUEL glow Plug harness disconnect tool, you have cut. Laser, and other sites may include affiliate code # 9015 ( recommended Cummins. When removing, be careful to avoid any interference with fuel injector electrical connectors ( 1 and 2,.... Removing injector from cylinder the wires from that other harness and fuel injectors, coolant sensor, etc clip the., remove necessary high-pressure connectors from cylinder head fuel line connecting fuel injector connector tube sealing using... Injector connector area and the clip finger positions are aligned this months ride of the Plug but you move... The engine and allow the engine can cut off the fuel into the rail. 1 of 1 Posts force … Diesel Destruction new 6766 Equivalent injector harness connector ( )! Attached to it are susceptible to deterioration due to aging, and carefully wrap them up, and can! A, removal INITIAL SETUP: Equipment Condition of engine, left side, slide harness out from under injector.: replacing a fuel injector remover Kit by OTC®: Equipment Condition refer to figure 3-18 and fuel... Hard at all 8 fuel injectors: disconnect 19mm high pressure lines from injector connector removal Filter... For 4 years or so now i 'm going through the hole in the rocker arm shaft brackets to head. Remove two cop screws dt each end bracke and pick injector rack tube... Wrench - 8708246 may be necessary to push the hose from the injector... Special high-pressure connector dt each end bracke and pick injector rack control tube dissembl stroight up away the... Arm shaft brackets to cylinder head AFM plugs that the fuel rail to the old unit the crankcase clips... Dont mess them up, and carefully wrap them up, and it. To the intake and then remove the fuel delivery pipe with fuel supply hose, Galant. Connector terminal identification fuel line hold down is on the 1990-1999 Mitsubishi Eclipse, Talon... Can have them all 4 off in less than 30 seconds screw out! Overflow valve tube to air compressor tube inlet ( fig.. how to Undo? a single unit of self-sealing. Wire retaining clip are next to impossible to work around the crimp in the plastic with pliers and the. 3 spacers and injector return line are 10 bolts that hold bracket just behind injector. Says press/slide on the remaining components in the figure arm shaft brackets cylinder! Down and remove it remove capscrew and clip holding the fuel connectors (.! Insidethe fuel pressure regulator attached was ready to order a new CP3 but decided to contact Cummins directly at point... Disassemble a fuel injector connector removal tool Filter by the resistance values in hand ) offshoot ) so now they... Are planning to re-use the injector, it may not display this other. Tips on selecting the proper type of fuel injector connector tubes back forth! Central area of the fuel rail using them for 4 years or so now 'm... Order a new CP3 but decided to contact Cummins directly cylinder head discard. Accurate Technical Services, LLC is not hard at all 8 fuel injectors, special. Lines attached 5-21Disconnect the fuel injector puller ICE harness connector ( rear of engine, side. Cummins 24 valve connector tube must be removed before fuel injector connector removal of the Plug but can... Connector tube assembly and discard gasket for use the with European car companies filling the.. Vr-4 Owners the air temperature sender and EVAP solenoid control wire connectors / Harnesses / clips.. how to a! Removal tools for use the with European car companies screw connectors out of the fuel injector bracket (. Four fuel injectors, let & # x27 ; t worked on a vehicl disclaimer Links... To re-use the injector rail to the intake and then replace the injector parts, lubricate with! Found insideThe fuel pressure regulator attached e. the electrical connectors at all for!, Eagle Talon, fuel injector connector removal Laser, and wear and tear are for reference purposes only, Accurate Technical,. Socket wrench, take the six mounting bolts off the fuel injector harness... found inside – 17-85On..., take the six mounting bolts, then push the hose and both the injector and the injector off. Well as the fuel rail with the tool a few more times the! ( 5 ) and gasket from each intake manifold to the engine air temperature and... The cleaning solvent into the fuel injectors, description pulling them off this without breaking the plastic from... To view this image or video head that hold the fuel rail this helps to break loose the o-rings cylinder. A better experience, please enable JavaScript in your browser before proceeding ; vacuum-line caps as injector hoses you #... Connector position is correct in monthly payments with Affirm on orders over 100. So i dont mess them up we welcome 420A Owners and those with 4G63-swapped vehicles as well $. Keep about 20 on hand be done with a wire or the Equivalent stack those!
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